Automotive sensor / Radar sensor housing - housing assembly

PDC102-05 housing assembly

Model: CD123-C010-1000

Applications

carindustry
PDC102-05 housing assembly
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PDC102-05 housing assembly 1
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Description

CD123-C010-1000 is a precision automotive/industrial connector socket belonging to the PDC102-05 series. It is made of gold-filled PA66-G15 UVBK120 flame-retardant engineering plastic through integrated injection molding, and is compatible with the PDC102-05-Pin1 male end for mating connection. The product strictly adheres to the GB/T1804-m specification for dimensional tolerances, with key dimensional tolerances of ±0.05mm and general dimensional tolerances of ±0.1mm, meeting the assembly requirements of precision equipment. The housing structure is suitable for panel-embedded installation and possesses excellent structural strength and weather resistance. It is widely used in automotive electronics, industrial control, communication equipment, outdoor electrical systems, and other scenarios, providing stable and reliable signal and power connection solutions for equipment.

Features

  • The point size tolerance is ±0.05mm, and the general size tolerance is ±0.1mm. Strictly follow the GB/T1804-m specification
  • Using Jinfa PA66-G15 UVBK120 flame-retardant engineering plastic, with a UL94 V-0 flame-retardant rating, it self-extinguishes in case of fire
  • Integrated pin installation cavity, compatible with PDC102-05-Pin1 standard male pins
  • The material is added with UV anti-aging components, and its operating temperature range covers -40℃~+85℃
  • The adapter panel is embedded for convenient installation and can be quickly integrated into the device housing
  • PA66 plastic exhibits excellent insulation properties, effectively preventing electrical short circuits
  • Strictly adhering to the universal standard of PDC series connectors, it supports the universal wire sequence of T568A/T568B, and can be directly adapted to standard male connectors, ensuring plug-and-play functionality
  • The shell structure possesses basic waterproof and dustproof capabilities, suitable for mildly harsh environments such as outdoor and humid conditions

Specifications

Shell material"Blonde PA66-G15 UVBK120 flame retardant engineering plastic, black"
Quality StandardComplies with the inspection specification for automotive electronic plastic parts as per Q/HQC.MBSR29
internal structureIntegrated pin installation cavity
structural strengthThe shell is impact-resistant and wear-resistant
protective structureThe shell is sealed, ensuring waterproof and dustproof performance
Operating Temperature-40℃ ~ +85℃
Installation StructurePanel embedded
Environmental standardsRoHS2.0、REACH

Whitepapers

Related Cases

Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project

Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project

The original radar housing of the ADAS perception module in domestic new energy vehicle companies faced issues such as insufficient injection molding precision, sealing failure, and deformation under high and low temperatures, leading to abnormal radar detection after water infiltration on bumpy roads. Our company has customized a modified material precision radar housing, optimized the sealing grooves and internal positioning structure, and met the automotive-grade AEC-Q reliability requirements. The housing meets the standards for shock resistance, weather resistance, and electromagnetic shielding performance. It is verified simultaneously with EPS supporting components, achieving fixed-point mass production for multiple vehicle models and significantly reducing the rework rate of radar modules.

国内知名新能源车企

Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects

Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects

Domestic new energy vehicle companies have encountered issues with the original design of their onboard millimeter wave/ultrasonic radar housings, which lack sufficient shock resistance and waterproof performance. Additionally, the EPS steering connectors are prone to loosening under high-temperature conditions, affecting driving perception and steering safety. Our company has developed a dedicated precision housing for radar, which complements the EPS steering system connection components and has passed a full set of automotive-grade tests. The product is resistant to shock, high and low temperatures, and has improved assembly efficiency by 30%. It has successfully entered the mass production projects of vehicle companies and achieved stable batch supply.

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