PDC101-05-Housing Assembly
Model: CD113-C012
Applications
Description
The PDC101-05 housing assembly is a connector housing specifically developed for automotive electronic systems. It is injection molded using Jinfa's PA66-G15 UVBK120 glass fiber reinforced nylon material, featuring excellent structural strength, weather resistance, insulation performance, and environmental compliance. The product strictly adheres to automotive industry quality standards, boasting high dimensional accuracy and strong assembly adaptability. It provides reliable physical protection and stable electrical connection environment for electronic components such as on-board sensors and control modules, meeting the long-term usage requirements under complex working conditions in automobiles.
Features
- Constructed with PA66-G15 glass fiber reinforced nylon material, it boasts high strength, impact resistance, wear resistance, and resistance to both high and low temperatures, making it suitable for complex working conditions in automobiles
- The surface is smooth and glossy, free from injection defects such as bubbles, pores, cracks, porosity, shrinkage, flow marks, and foreign impurities. The height of burrs is less than 0.1mm, and the unevenness of ejector pin marks is no more than 0.15mm
- Key dimensions are strictly controlled, with main dimensional tolerances in compliance with GB/T 1804-m standard. They are highly matched with 3D digital models, meeting the requirements of precision assembly
- Strict injection molding process control, no use of release agents, skin texture and color aligned with sealed samples, high batch consistency, and good stability
- The modified plastic material possesses excellent insulation properties, providing reliable physical protection and safe isolation for on-board electrical connections
- The UV-modified formula boasts UV resistance, aging resistance, and weather resistance, making it suitable for complex environments such as high and low temperatures, and humidity encountered in vehicles, thereby extending the product's service life
- Compatible with standard car connector interfaces, with reasonable structural design, smooth insertion and extraction, stable locking structure, and strong adaptability
Specifications
Whitepapers
Features
- Constructed with PA66-G15 glass fiber reinforced nylon material, it boasts high strength, impact resistance, wear resistance, and resistance to both high and low temperatures, making it suitable for complex working conditions in automobiles
- The surface is smooth and glossy, free from injection defects such as bubbles, pores, cracks, porosity, shrinkage, flow marks, and foreign impurities. The height of burrs is less than 0.1mm, and the unevenness of ejector pin marks is no more than 0.15mm
- Key dimensions are strictly controlled, with main dimensional tolerances in compliance with GB/T 1804-m standard. They are highly matched with 3D digital models, meeting the requirements of precision assembly
- Strict injection molding process control, no use of release agents, skin texture and color aligned with sealed samples, high batch consistency, and good stability
- The modified plastic material possesses excellent insulation properties, providing reliable physical protection and safe isolation for on-board electrical connections
- The UV-modified formula boasts UV resistance, aging resistance, and weather resistance, making it suitable for complex environments such as high and low temperatures, and humidity encountered in vehicles, thereby extending the product's service life
- Compatible with standard car connector interfaces, with reasonable structural design, smooth insertion and extraction, stable locking structure, and strong adaptability
Specifications
PDC101-05-Housing Assembly
Model: CD113-C012
Applications
Description
The PDC101-05 housing assembly is a connector housing specifically developed for automotive electronic systems. It is injection molded using Jinfa's PA66-G15 UVBK120 glass fiber reinforced nylon material, featuring excellent structural strength, weather resistance, insulation performance, and environmental compliance. The product strictly adheres to automotive industry quality standards, boasting high dimensional accuracy and strong assembly adaptability. It provides reliable physical protection and stable electrical connection environment for electronic components such as on-board sensors and control modules, meeting the long-term usage requirements under complex working conditions in automobiles.
Whitepapers
Related Cases
Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project
The original radar housing of the ADAS perception module in domestic new energy vehicle companies faced issues such as insufficient injection molding precision, sealing failure, and deformation under high and low temperatures, leading to abnormal radar detection after water infiltration on bumpy roads. Our company has customized a modified material precision radar housing, optimized the sealing grooves and internal positioning structure, and met the automotive-grade AEC-Q reliability requirements. The housing meets the standards for shock resistance, weather resistance, and electromagnetic shielding performance. It is verified simultaneously with EPS supporting components, achieving fixed-point mass production for multiple vehicle models and significantly reducing the rework rate of radar modules.
国内知名新能源车企
Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects
Domestic new energy vehicle companies have encountered issues with the original design of their onboard millimeter wave/ultrasonic radar housings, which lack sufficient shock resistance and waterproof performance. Additionally, the EPS steering connectors are prone to loosening under high-temperature conditions, affecting driving perception and steering safety. Our company has developed a dedicated precision housing for radar, which complements the EPS steering system connection components and has passed a full set of automotive-grade tests. The product is resistant to shock, high and low temperatures, and has improved assembly efficiency by 30%. It has successfully entered the mass production projects of vehicle companies and achieved stable batch supply.
某智能汽车企业
