Automotive sensor / Radar sensor housing - front radar bracket

Millimeter-wave radar bracket

Model: CD181-C060-1000

Applications

carindustry
Millimeter-wave radar bracket
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Description

CD181-C060-1000 is a millimeter-wave radar front radar bracket made of BASF PA6-GF30 B3E65 material and is colored black. The product complies with the GB/T 30512-2014 automotive prohibited substance requirements and adheres to strict dimensional tolerance control and surface treatment standards (such as restrictions on burrs, sprues, indentations, etc.), ensuring that the mounting hole system meets the required torque. It is suitable for the fixation and support of automotive front radar systems.

Features

  • The radar mounting bracket is integrally injection molded, featuring a double-sided buckle structure as shown in section A-A. The wall thickness of the buckle is 2-2.8±0.2mm, with symmetrical control on both sides.
  • A dual-sided buckle-type limiting structure is used for positioning, locking, and securing the radar module, ensuring stable assembly clearance
  • Dedicated support for vehicles, used for positioning and installation of front radar modules, with a buckle structure for quick assembly and positioning
  • Multi-position precise dimensional tolerances, with strict control over buckle and assembly surface form and position tolerances, ensuring high consistency in assembly
  • A graded dimensional inspection system, where key assembly dimensions are controlled under CPK management, ensuring stable production for vehicle-mounted adaptations in mass production
  • Unified molding standards, with standardized unmarked fillets, angles, and linear dimensions, reduce injection molding defects.
  • HSF is compliant with hazardous substance-free standards, meeting the environmental protection requirements for automotive electronics

Specifications

materialBASF PA6-GF30 B3E65
Gate trimmingHeight ≤ 0.3mm, no pits
Surface appearanceBlack, with a gate divergence effect
Torque requirementThe mounting hole can withstand a torque of 10N*mm
Demolding indentation0.2mm below the surface of the manufactured part
Environmental standardsGB/T 30512-2014
Flying edge requirementsAfter trimming, it should be ≤0.3mm and not damage the main body
Identification requirementsDepth ≤ 0.3mm, not protruding from the inner surface

Whitepapers

Related Cases

Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project

Ultrasonic/Millimeter-Wave Radar Housing | Automotive ADAS System Supporting Project

The original radar housing of the ADAS perception module in domestic new energy vehicle companies faced issues such as insufficient injection molding precision, sealing failure, and deformation under high and low temperatures, leading to abnormal radar detection after water infiltration on bumpy roads. Our company has customized a modified material precision radar housing, optimized the sealing grooves and internal positioning structure, and met the automotive-grade AEC-Q reliability requirements. The housing meets the standards for shock resistance, weather resistance, and electromagnetic shielding performance. It is verified simultaneously with EPS supporting components, achieving fixed-point mass production for multiple vehicle models and significantly reducing the rework rate of radar modules.

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Automotive electronic components | New energy vehicle radar housing & EPS steering system supporting projects

Domestic new energy vehicle companies have encountered issues with the original design of their onboard millimeter wave/ultrasonic radar housings, which lack sufficient shock resistance and waterproof performance. Additionally, the EPS steering connectors are prone to loosening under high-temperature conditions, affecting driving perception and steering safety. Our company has developed a dedicated precision housing for radar, which complements the EPS steering system connection components and has passed a full set of automotive-grade tests. The product is resistant to shock, high and low temperatures, and has improved assembly efficiency by 30%. It has successfully entered the mass production projects of vehicle companies and achieved stable batch supply.

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