
Automotive EPS (Electric Power Steering) System Connection Solution
With the popularization of intelligent driving, the EPS steering electronic control signals have become increasingly complex. Vehicle vibration during driving, alternating high and low temperatures, and contamination from engine compartment water and gasoline can easily cause poor contact and signal disconnection of connectors, posing significant safety hazards to driving. Traditional universal connectors struggle to meet the stringent safety requirements for in-vehicle applications.
Solution Details
Learn more about the core content of this solution
Electric Power Steering (EPS) is a core execution unit for vehicle safety. As a hub for electronic control signal transmission, the connector directly affects the stability of the steering system and driving safety. Yukun Electronics' CD series EPS connectors are specifically developed for on-board steering conditions, compatible with various passenger and commercial vehicle EPS electronic control units, and provide a complete solution for high-reliability signal and power connections.
Market demand
Meets the AEC-Q100 reliability standard for automotive applications, withstanding a wide temperature range from -40°C to 125°C;
Resistant to long-term vibration and impact from vehicles, preventing poor connection and signal loss;
Multiple pin options cover different hardware interfaces of EPS host manufacturers;
Support automated SMT assembly and adapt to high-volume production lines.
Core solution: Utilizing the Yukun CD series full-specification EPS connector product matrix, which includes multiple models such as CD102‑C010‑10000, CD94‑C010‑1000, and CD6‑C010‑1000. The products feature structural locking design for EPS steering systems, with gold-plated terminals to ensure conductivity, and oil-resistant and chemical-resistant housings. The multi-pin versions are compatible with different EPS controller hardware, allowing direct attachment to PCB boards and adapting to automated patch production.
Solution Advantages
With a rigorous in-vehicle grade design, it is resistant to vibration and temperature changes, ensuring continuous and stable turn signals;
A comprehensive matrix of multiple models, covering mainstream EPS solutions, reduces the need for customers to conduct secondary mold opening;
The plastic casing is resistant to corrosion from engine compartment oil and dirt, making it suitable for the complex environment of the engine compartment;
Support SMT chip mounting, enhance production efficiency of the entire vehicle factory, and reduce the rate of assembly defects.
This solution relies on the mature EPS connector product line to address the pain points of connection reliability in electric power steering systems, balancing performance and mass production delivery, and providing hardware support for overall vehicle steering safety.
Related Products
Products involved in this solution

Radar bottom shell
CD139-C010-1000
CD139-C010-1000 | Electrical Connector | IP6K8 Sealed | High Voltage Resistant | Non-magnetic Process | Automotive Grade Material | High Reliability | Precision Tolerance | Anti-oxidation Coating

EPS connector
CD102-C010-10000
CD102-C010-1000 | Multi-port Integration | C2680-H | DIP | High-strength Structure | High Temperature Resistance | Vibration Resistance | UL94-V0 Flame Retardant | RoHS Compliant

EPS connector
CD10-C010-1000
20PIN|Plastic PBT + 30% GF|Matte Finish New Material||Brass Gold-plated Terminals|Square PIN ≥2.5kg|Medium PIN ≥2.5kg|Large PIN ≥5kg|RoHS 2011/65/EU

Multi-port integrated PCB connector 3
CD94-C010-1000
CD94-C010-1000 | Multi-port integration | High-strength structure | C2680-H | High temperature resistance | Vibration resistance | UL94-V0 flame retardant | RoHS compliant

EPS connector
CD93-C010-1000
CD93-C010-1000 | Multi-port Integration | Flame-retardant PA66 Black | C2680-H | DIP | UL94-V0 Flame-retardant | High Temperature Resistant | Anti-vibration | RoHS Compliant

EPS connector
CD12-C010-1000
CD12-C010-1000 | Multi-port Integration | Flame-retardant PA66 Black | C2680-H | DIP | High Temperature Resistant | Anti-vibration | RoHS Compliant

EPS connector
CD8-C0H0-A200
CD8-C0H0-A200|PCB connector|PA9T BLACK|C2680-H|High temperature resistance|Plug/board compatible|RoHS compliant

EPS connector
CD7-C060-1000
CD7-C060-1000|90-degree insertion connector|PCB socket|board-to-board|black plastic shell|tin-plated copper terminal|industrial-grade connector|RoHS compliant

EPS connector
CD6-C010-1000
CD6-C010-1000 | Multi-link angled plug connector | PCB socket | Multi-channel signal interface | Connector with fixing ears | Automotive connector | Industrial-grade interface | RoHS compliant

EPS connector
CD5-C010-1000
CD5-C010-1000 | High-current PCB socket | Bend-in power interface | Connector with fixing ears | Vehicle-mounted power connector | Industrial-grade power socket | RoHS compliant

EPS connector
CD3-C060-1000
CD3-C060-1000 | Dual-port bent-in | PCB socket | PA66+30%GF | Brass terminal | Automotive connector | Industrial grade | High retention force | RoHS compliant

EPS connector
CD2-C060-1000
Vehicle-mounted connector | 16PIN | PA66+GF | Signal connector | Automotive radar PCB connector

Millimeter-wave radar bracket
CD184-C010-1000
CD184-C010-1000 | Car Mount | PA6-GF30 | SUS304 Insert | Flame Retardant V2 Level | High Dimensional Accuracy | HSF Compliant

Millimeter-wave radar bracket
CD181-C060-1000
CD181-C060-1000|PA6-GF30|High Precision Tolerance|Automotive Grade Components|GB/T 30512-2014|HSF Environmental Protection

Radar bottom shell
CD127-C010-1000
CD127-C010-1000 | Connector Housing | HSF | CPK Dimension | Plastic Dimensional Tolerance, MT5 Level | Key Dimensional Classification Control

Radar bottom shell
CD125-C010-1000
CD125-C010-1000 | Wide temperature range | High sealing performance | Automotive-grade compliance | Low contact resistance | Fine frosting | Hot runner | Precision injection molding

Radar bottom shell
CD118-C010-1000
CD118-C010-1000 | Millimeter-wave radar housing | PBT-GF30 | Ni/Sn plated pins | High cleanliness | HSE compliant | Precise dimensions | LRR2.5B

Radar bottom shell
CD99-C010-1000
CD99-C010-1000|Rubber shell|IP6K7 / IP6K8 / IP6K9K|Industrial wide temperature|VDI3400 CN-V0024|High sealing performance|High temperature and high pressure resistance|Low contact resistance

Wave absorber
CD151-2010-1000
CD151-2010-1000|Wave absorber|SABIC ER015739-EDS|Pre-deformed molding|Precision tolerance|EMI suppression|High flatness|No locating holes|Chip-proof

Wave absorber
CA02-2020-1000
CA02-2020-1000 | PBT+G | Wave absorber | RoHS2.0 | No surface treatment | Deburring | Black | Precision tolerance

Wave absorber
CA02-2010-1000
CA02-2010-1000 | Wave Absorbing Sheet | PBT+G | RoHS2.0 | Precision Dimensions | Grey | No Surface Treatment

Lower shell of radome
CD151-C020-1000
CD151-C020-1000|Laser welding|High light transmittance|Precision mold|Automotive parts|Mitsubishi 5710G30LWB|VDI3400 texture|GB/T14486MT5|Cold runner|Vent film welding

Plastic upper shell of radome
CD143-C020-1000
CD143-C020-1000 | Precision Injection Molding | Optical Transparency | Automotive Components | Black PC/ABS | VDI Etching Pattern | Cold Runner

Upper shell of radome
CD142-C020-2000
CD142-C020-2000|PBT-GF30 |Kumho Sunny LBG678IR|Light transmittance >30% @980nm |VDI3400 frosted pattern|Automotive grade|Precision injection molding|No ejector pin|RoHS compliant